油气出口位置对轴承腔内油气两相流和温升的影响

针对高速角接触球轴承腔内润滑冷却问题,采用VOF模型和多重坐标系(MRF)法对高速角接触轴承腔内润滑油流动特性进行数值分析,分析油气出口位置对轴承腔内油相体积分数和温升的影响。结果表明:轴承腔内的油相体积分数和温升在周向上分布并不均匀,油相体积分数最低处和温升最高处位于沿轴承回转方向相对入口240°位置;从180°到240°改变油气出口沿轴承回转方向相对入口角度时,轴承腔内温升降低且油相体积分数增大,从240°到270°改变相对入口角度时,轴承腔内温升升高且油相体积分数减小;当转速升高时,出口位置对轴承腔内油相体积分数和温升影响减弱,油相分布与温升分布在周向上更为均匀。因此,选择合适的油气出口位置能够得到更好的润滑效果。     

摇摆运动下多环路主冷却剂系统自然循环流量的稳定性分析

海洋核动力平台因其突出的安全性已成为当今核能领域热点研究问题之一，但在海洋等非惯性条件下会使一回路系统的热工特性发生变化。针对此问题，本文对几种典型的一回路系统在摇摆条件下的自然循环流量波动特性进行计算分析。分别建立典型的双环路、三环路、四环路的一回路系统模型布置方案，并同时考虑摇摆中心的位置，根据流体动量守恒方程，得到不同状态下一回路系统内的流量变化规律。对于单堆双环路系统，摇摆中心在船上/中/下部位置时，环路流量波动幅度分别为13.2%/11.2%/9.5%，堆芯流量波动幅度分别为0.9%/0.8%/0.6%；对于单堆三环路系统，摇摆中心在船下部时，环路流量和堆芯流量波动幅度分别为9.2%和0.8%；对于单堆四环路系统，摇摆中心在船下部时，布置方案1和方案2的环路流量波动幅度分别为9.5%和9.2%，堆芯流量波动幅度分别为0.9%和0.7%。计算结果表明：采用单堆双环路的设计布置方案是最有利于系统稳定性的。     

分体滑动导叶可调涡轮激波与载荷波动机制

针对某柴油机用可调涡轮在低速工况下的低效强激波特征，提出并设计了一种分体滑动导叶，并在10%、40%和100% 3个典型开度下进行了定常/非定常数值计算。结果表明：分体滑动导叶在小开度下可实现对间隙泄漏流动的有效抑制，大幅度提高涡轮效率；在10%开度下，分体滑动导叶提高了涡轮10%的峰值效率，同时涡轮效率在40%和全开工况下也有不同程度的提高。此外，通过合理设计转静间距，分体滑动导叶尾缘激波被大幅度削弱。导叶间隙泄漏流和尾缘激波的抑制可有效弱化转子定子干涉强度，降低下游转子叶片表面载荷波动幅值，提高转子叶片的可靠性。     

高速激光热丝钎焊表面成形质量的控制

高速激光钎焊会引起熔池流动紊乱导致焊缝成形质量恶化,从而限制了其在汽车制造领域的应用。通过正交试验研究了高速下激光功率、送丝角度等工艺参数对焊缝成形质量的影响,发现焊缝成形质量随激光功率增加和送丝角度减小而提升。激光功率是通过影响熔池获得的热输入,从而影响熔池表面扰动的铺展来影响焊缝成形质量的。送丝角度是通过影响焊丝送入熔池的位置,从而影响焊丝对熔池的扰动强度和扰动的铺展速度来影响焊缝成形质量的。采用正交试验获得的最优工艺参数组合进行试验,获得了表面光滑平整无缺陷的高质量焊缝,为激光钎焊在高速下的应用发展奠定了基础。     

7号连铸机的NKK液位PID控制参数及结晶器流场优化

本钢三连铸的单流宽板坯连铸机从达涅利公司引进,于2008年12月4日建成投产,结晶器液位控制采用NKK技术。介绍了7号连铸机生产超低碳钢过程中,结晶器液位出现不稳定性波浪的原因,并通过改进NKK液位控制工艺,微调PID控制参数,以及优化结晶器流场等措施,提高了宽幅汽车板生产时的结晶器液位控制精度,并且解决和消除了不稳定型波浪的问题,使宽幅汽车板的轧制成材率大幅提升。     

AA7075高强铝合金热冲压流变行为本构模型对比研究

在热冲压过程中,AA7075高强铝合金板料经充分固溶后移入室温模具进行冲压成形并淬火。为表征AA7075铝合金在热冲压工艺中的变形行为,在温度200~480℃、应变速率0.01~10s-1范围内进行了高温拉伸试验。基于Arrhenius类型本构模型、Johnson-Cook模型以及Zerilli-Armstrong模型提出了多种修正本构模型,并应用实验所获流变曲线进行了拟合。提出的修正模型通过将模型参数表示为应变、应变速率及温度相关的多项式函数耦合了应变、应变速率及温度对流变应力的影响,并通过均方误差(MSE)以及相关系数R值对模型流变应力预测准确性进行了评价。结果表明,修正的Johnson-Cook模型能够更加准确的预测AA7075高温流变行为。     

Arduino-based slider setup for gas–liquid mass transfer investigations: Experiments and CFD simulations

The implementation of traditional sensors is a drawback when investigating mass transfer phenomena within microstructured devices, since they disturb the flow and reactor characteristics. An Arduino based slider setup is developed, which is equipped with a computer-vision system to track gas–liquid slug flow. This setup is combined with an optical analytical method allowing to compare experimental results against CFD simulations and investigate the entire lifetime of a single liquid slug with high spatial and temporal resolution. Volumetric mass transfer coefficients are measured and compared with data from literature and the mass transfer contribution of the liquid film is discussed.     

Silver nanoparticle films by flowing gas atmospheric pulsed laser deposition and application to surface-enhanced Raman spectroscopy

For the fast uptake into industrial applications, the further development of robust methods of nanomaterials, which are inexpensive and simultaneously technologically feasible, is one of the major key factors. A newly introduced atmospheric pulsed laser deposition method, based on a flowing gas approach, was used for plasmonic metal nanoparticle (NP) film of silver. Contrary to vacuum, in this method, the ambient air restricts expansion of the ablation plume within 1 to 3 mm above the target surface. These sets constrain on the formation of NP film close to the ablation spot. For deposition on a widely spaced surface, ablation material was entrained in a flow of argon, supplied at ~32 ms⁻¹, and effectively delivered to the substrate at ~20 ms⁻¹. The films produced were crystalline and particulate in nature, showing spectral plasmonic feature of surface plasmon resonance in the visible region. The film was directly tested in surface-enhanced Raman spectroscopy for chemical detection of crystal violet; the film with large particulates and aggregated crystallites was well-performed, showing enhanced Raman signals and detection sensitivity. Certainly, flowing gas atmospheric pulsed laser deposition seems a fast alternative to vacuum-pulsed laser deposition but needs further investigations to bring it in the industry for applications in sensor, catalysis, solar cell, and coating technology.     

新型格栅支撑有序堆积床内流动传热数值研究

颗粒堆积床作为反应器和分离器等的重要组成广泛应用于实际化学工业生产中。基于传统的有序堆积结构，提出了一种新型格栅支撑有序堆积结构，通过采用新型格栅支撑结构可以快速构建有序颗粒堆积床，其中包括格栅支撑简单立方、格栅支撑体心立方、格栅支撑疏松面心立方和格栅支撑密实面心立方颗粒堆积结构。对4种颗粒堆积单元通道内的流动换热进行模拟研究后发现，不同堆积形式的格栅支撑颗粒堆积床流动换热性能不同；在相同的面心立方堆积形式下，使用不同的格栅支撑结构，其流动传热也有明显差异；与传统有序堆积结构相比，在换热相差不多的情况下，格栅支撑有序堆积结构的压降减小，所以其综合换热效率有明显提升。     

High-frequency dual mode pulsed wave Doppler imaging for monitoring the functional regeneration of adult zebrafish hearts

Adult zebrafish is a well-known small animal model for studying heart regeneration. Although the regeneration of scars made by resecting the ventricular apex has been visualized with histological methods, there is no adequate imaging tool for tracking the functional recovery of the damaged heart. For this reason, high-frequency Doppler echocardiography using dual mode pulsed wave Doppler, which provides both tissue Doppler (TD) and Doppler flow in a same cardiac cycle, is developed with a 30 MHz high-frequency array ultrasound imaging system. Phantom studies show that the Doppler flow mode of the dual mode is capable of measuring the flow velocity from 0.1 to 15 cm s⁻¹ with high accuracy (p-value = 0.974 > 0.05). In the in vivo study of zebrafish, both TD and Doppler flow signals were simultaneously obtained from the zebrafish heart for the first time, and the synchronized valve motions with the blood flow signals were identified. In the longitudinal study on the zebrafish heart regeneration, the parameters for diagnosing the diastolic dysfunction, for example, E/Em < 10, E/A < 0.14 for wild-type zebrafish, were measured, and the type of diastolic dysfunction caused by the amputation was found to be similar to the restrictive filling. The diastolic function was fully recovered within four weeks post-amputation.